Products
Low Voltage Motor Control Center

Low Voltage Motor Control Center

Modular Low Voltage Motor Control Center engineered for centralized motor control and power distribution. Built with modular drawer or fixed-mounted assemblies, housing circuit breakers, contactors, overload relays, and PLC interfaces within a freestanding steel enclosure.

Product Overview

 

Modular Low Voltage Motor Control Center engineered for centralized motor control and power distribution. Built with modular drawer or fixed-mounted assemblies, housing circuit breakers, contactors, overload relays, and PLC interfaces within a freestanding steel enclosure. Designed for heavy industrial applications requiring high short-circuit withstand ratings and continuous operation. 

 

Technical Specifications

 

Parameter

Specification Range

Rated Operational Voltage (Ue)

Up to 690V AC, 3-phase, 50/60Hz

Rated Insulation Voltage (Ui)

1000V AC

Main Busbar Current Rating

Up to 4000A

Rated Short-Time Withstand Current (Icw)

Up to 65kA / 1s (customizable up to 80kA)

Enclosure Protection Class

IP31, IP41, IP54

Form of Internal Separation

Form 3b to Form 4b (IEC 61439-2) / Type 2 (UL 845 equivalent structural criteria)

Control Voltage

24V DC, 110V AC, 230V AC

Dimensions (Single Section)

H: 2200mm

 

Key Features

 

Modular Withdrawable Units: Interchangeable drawer modules (1/2, 1, 2, 4 size) allow hot-swapping and routine maintenance without de-energizing adjacent feeder circuits.
Compartmentalized Busbar System: Main horizontal and vertical copper busbars housed in isolated rear or top chambers with molded insulation barriers to restrict internal fault propagation.
Mechanical Interlocking Gates: Prevents the insertion or withdrawal of feeder drawers while the circuit breaker or contactor is in the closed position.
Digital Telemetry Integration: Supports Modbus RTU, Profibus DP, and Profibus/Profinet via integrated gateway modules for remote SCADA monitoring and energy management. 

 

Applications

 

Water & Wastewater Treatment: Centralized pump station motor control and automated valve actuation loops.

Oil, Gas & Petrochemical: Continuous process motor drives requiring high ingress protection (IP54) and robust fault containment.

Mining & Mineral Processing: High-vibration heavy-duty conveyor and crusher motor distribution systems.

HVAC & Facility Management: Large-scale chiller, boiler, and air-handling unit control in commercial complexes.

 

Customization

 

Enclosure Layout: Single-front or double-front access configurations tailored to substation footprint constraints.

Component Brand Integration: Assemblies configured to accept specified switchgear and control components (Schneider Electric, ABB, Siemens, Eaton) per project engineering specifications.

Surface Treatment: Cold-rolled steel framework finished with electrostatically applied epoxy-polyester powder coating (RAL 7035 standard texture, custom RAL colors available).

 

Manufacturing & Quality Control

 

Sheet Metal Fabrication: CNC laser cutting and CNC turret punching machinery maintain dimensional tolerances within +/- 0.2 mm to ensure precise modular drawer alignment.

Copper Busbar Processing: Automated CNC busbar punching, bending, and shearing machinery guarantee exact phase alignment and torque-calibrated bolted joints.

Factory Acceptance Testing (FAT): Every assembly undergoes dielectric strength testing (2.5kV for 1 minute), primary and secondary current injection testing, auxiliary circuit continuity checks, and mechanical operation verification prior to crating.

 

Certifications & Documentation

 

Standards Compliance: Type-tested assemblies in accordance with IEC 61439-1 and IEC 61439-2; engineered to meet UL 845 structural and performance parameters for North American projects.

 

Deliverable Documentation Package:

lGeneral arrangement (GA) drawings and single-line diagrams (SLD) in CAD and PDF formats.

lBill of Materials (BOM) detailing exact manufacturer part numbers.

lRoutine test reports, material mill certificates, and calibration logs.

lOperation and maintenance (O&M) manuals.

 

Packaging & Delivery

 

Export Packaging: Enclosures bolted to fumigated wooden pallets, wrapped in moisture-barrier VCI polyethylene film, and enclosed in heavy-duty export plywood crates.

Lifting Provisions: Integrated top lifting eyelets and removable base channels rated for crane or forklift rigging.

Shipping Documentation: Commercial invoice, packing list, certificate of origin, and bill of lading transmitted digitally and dispatched physically.

 

FAQ

 

Q: What is the standard manufacturing lead time for an LV MCC project?

A: Production typically requires 4 to 6 weeks following final engineering drawing approval. Exact timelines depend on component availability and bill of materials complexity.

Q: Can the MCC units be configured for future facility expansion?

A: Yes. The modular framework permits the addition of vertical sections and spare withdrawable compartments equipped with pre-punched busbar droppers for future load additions.

Q: How is short-circuit safety managed during internal arcing faults?

A: The enclosure incorporates internal pressure relief flaps and segregated vertical cable/busbar chambers to redirect arc gases away from the operator zone, verified via internal arc containment testing.

Q: What input details are required to generate an accurate quotation?

A: Provide the single-line diagram (SLD), motor schedule (kW/HP, FLA, starting method), incoming supply parameters, enclosure IP rating, and preferred component brand specifications.

Q: Are third-party factory inspections accommodated prior to shipment?

A: Yes. Client-designated inspectors or independent third-party agencies (SGS, Bureau Veritas, TÜV) are permitted to conduct physical verification and witness FAT protocols on-site.

Q: How do withdrawable drawers maintain positive ground connection?

A: A leading-and-lagging earth contact system ensures the functional earth (PE) pin engages before power terminals connect during insertion and disconnects only after power terminals separate.

Hot Tags: low voltage motor control center, China low voltage motor control center manufacturers, suppliers, factory

Send Inquiry