Low-Voltage Switchgear

Low-Voltage Switchgear (Up to 690V) | Modular Power Distribution & Motor Control Centers

 

Low-voltage switchgear provides centralized power distribution, circuit protection, and motor control across low-voltage power networks up to 690V AC. Designed for commercial substations, heavy industrial plants, data centers, and renewable energy grid connections, our assemblies integrate air circuit breakers (ACBs), molded case circuit breakers (MCCBs), motor starters, and reactive power compensation modules into compartmentalized steel enclosures.
Engineered in full compliance with IEC 61439-1/2 and GB/T 7251.1 standards, each lineup offers short-time withstand capabilities up to 100kA / 1s and internal separation structures up to Form 4b to ensure operational safety during maintenance.

 
 

Product Types & Structural Configurations

 

Cabinet Series

Design Type

Busbar Current (Max)

Internal Separation

Primary Applications

MNS Series

Modular Withdrawable (Double/Single-Sided)

Up to 6300A

Form 3b / Form 4b

Process industries, oil & gas, large utilities, high-density MCC setups

GCS Series

High-Flexibility Drawout

Up to 4000A

Form 3b / Form 4a

Power stations, industrial distribution centers, automated production lines

GCK Series

Heavy-Duty Drawout

Up to 3150A

Form 3a / Form 3b

Industrial & mining enterprises, infrastructure power sub-stations

GGD Series

Fixed Compartment Enclosure

Up to 3150A

Form 1 / Form 2b

Municipal power distribution, transformer secondary output, HVAC main feed

 

Technical Specifications

 

Parameter

Main Power Distribution (PDC)

Motor Control Center (MCC)

Fixed Distribution Panel (GGD)

Rated Operational Voltage (Ue)

AC 380V / 400V / 690V

AC 380V / 400V / 690V

AC 380V / 400V

Rated Insulation Voltage (Ui)

1000V AC

1000V AC

660V AC

Rated Frequency

50 Hz / 60 Hz

50 Hz / 60 Hz

50 Hz / 60 Hz

Main Busbar Rated Current (In)

1000A - 6300A

1000A - 4000A

600A - 3150A

Vertical / Branch Busbar Current

1000A - 2000A

1000A - 2000A

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Rated Short-Time Withstand Current (Icw)

80kA / 100kA (1s)

50kA / 80kA (1s)

15kA / 30kA / 50kA (1s)

Rated Peak Withstand Current (Ipk)

176kA / 220kA

105kA / 176kA

30kA / 63kA / 105kA

Enclosure Protection Class

IP30 / IP40 / IP54

IP30 / IP40 / IP54

IP20 / IP30 / IP40

Standard Frame Material

2.0 mm C-profile / E=25 mm modular zinc-coated steel

2.0 mm C-profile / E=25 mm modular zinc-coated steel

2.0 mm Cold-Rolled Steel / Al-Zinc Sheet

Min. Modular Drawer Unit Size

--

8E/4 (200 mm x 150 mm)

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Hv Switchgear Components

 

Target Applications

Heavy Industrial Infrastructure: Main incoming and motor distribution switchboards for chemical processing, steel mills, mining operations, and paper mills requiring Form 4 isolation.

 

Critical Power & Data Centers: Incoming power distribution centers (PDCs) integrated with automatic transfer switches (ATS) and fast selective isolation breakers.

 

Commercial & Utility Buildings: Low-voltage secondary distribution panels receiving power from step-down transformers in commercial hubs, hospitals, and airports.

 

Renewable Energy & Solar Installations: Grid-tied AC combiner enclosures and low-voltage distribution cabinets for central solar inverter stations.

 

 
Engineering Customization Options
 
01/

Circuit Breaker Integration: Pre-configured for air circuit breakers (ACBs) and molded case circuit breakers (MCCBs) from Schneider (MasterPact MTZ / NSX), ABB (Emax 2 / Tmax XT), Siemens (3WL / 3VA), or local high-value component brands.

02/

Functional Drawer Configurations: Standardized drawer units (8E/4, 8E/2, 8E, 16E, 24E) equipped with mechanical 3-position interlocks (Connected, Test, Disconnected) to prevent inadvertent contact under energized conditions.

03/

Busbar Metallurgy & Plating: Tinned copper, silver-plated copper, or high-conductivity E-CU busbar systems sized to limit temperature rise to <= 65 K above 40 deg C ambient.

04/

Smart Monitoring & Metering: Integration of multi-function digital power meters, RS485 / Modbus or Ethernet gateways, wireless temperature sensors on busbar joints, and motor protection relays.

 

 

Manufacturing Process & Quality Control

Standard Testing & Verification
Prior to factory dispatch, every low-voltage switchgear lineup undergoes full Factory Acceptance Testing (FAT):

Dielectric & Insulation Resistance Test: High-voltage power-frequency withstand testing at 2.5kV / 1 min across main phases and neutral-to-earth boundaries.

Mechanical Interlock & Drawer Operation Check: Minimum 50-cycle insertion and withdrawal verification for all drawout units and safety shutters.

Primary Current Injection & Wiring Audit: Verification of CT ratios, protection relay tripping thresholds, and secondary control circuit continuity against project wiring schematics.

Busbar Torque Inspection: Calibrated torque-wrench validation on all bolted busbar joints (M6 through M16) using Grade 8.8 / Grade 10.9 high-tensile hardware with Belleville spring washers.

 

Compliance Standards
IEC 61439-1 / IEC 61439-2: Low-voltage switchgear and controlgear assemblies.

ISO 9001:2015: Quality management system covering electrical engineering, sheet metal processing, wiring assembly, and testing.

CE / GB/T 7251.1: Certified low-voltage power distribution systems compliance.

Hv and Lv Switchgear

 

Packaging, Delivery & Lead Times

Export Shipping Protection

Moisture-barrier vacuum packing inside reinforced IP-rated film, shipped in steel-skid wooden crates suitable for ocean container transport.

 

Shipping Configurations

Shipped as pre-assembled multi-panel shipping splits (typically 2 to 3 panels per section) with marked terminal blocks and busbar splice kits for rapid field assembly.

 

Standard Production Lead Time

3 to 5 weeks following final drawing sign-off and component approval.

 

 

FAQ

 

Q: Can you build low-voltage switchgear according to our Single Line Diagram (SLD) and layout limitations?

A: Yes. Our engineering team reviews your SLD, control schematics, and equipment room layout to generate 2D panel elevation drawings, busbar layouts, and 3D enclosure models for technical approval prior to manufacturing.

Q: What is the difference between MNS, GCS, GCK, and GGD switchgear cabinets?

A: MNS and GCS are high-flexibility withdrawable (drawer-type) switchgear designed for compact space and quick module replacement, with MNS supporting both single-sided and double-sided maintenance (1000 mm depth). GCK uses drawer structures primarily for motor control, while GGD is a fixed-cabinet structure offering cost-efficient distribution for main incoming panels with simpler circuit requirements.

Q: Which circuit breaker brands can be specified in your switchgear?

A: We regularly build lineups integrated with Schneider, ABB, Siemens, Eaton, and Chint circuit breakers. Customers can specify exact frame models or provide loose breakers for factory mounting and busbar connection.

Q: What forms of internal separation (IEC 61439-2) can you manufacture?

A: We build switchgear assemblies providing internal segregation from Form 1 up to Form 4b. Form 4b segregation ensures that busbars, functional units, and external cable connection terminals are completely enclosed in separate metallic compartments to protect technicians during live servicing.

Q: How do you manage temperature rise on high-current switchgear (e.g., 4000A to 6300A)?

A: For high-current main incoming sections, we utilize forced or natural convection ventilation louvers with IP4X / IP54 dust filters, optimized busbar cross-sections, phase-isolated arrangement configurations, and silver-plated copper contact surfaces to keep busbar temperature rise below 65 K.

Q: What quality records and factory test certificates are delivered with the order?

A: Each switchgear lineup is delivered with a complete documentation package, including Factory Acceptance Test (FAT) reports, routine test certificates, terminal connection diagrams, busbar bolt torque logs, operating manuals, and component baseline datasheets.

As one of the most experienced low-voltage switchgear manufacturers and suppliers in China, we also support customized service. We warmly welcome you to buy high quality low-voltage switchgear from our factory. If you have any enquiry about pricelist, please feel free to email us.

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