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SF6 Ring Main Unit

SF6 Ring Main Unit

The SF6 Ring Main Unit (RMU) is a factory-assembled, metal-enclosed medium-voltage switchgear system engineered for 12kV to 40.5kV secondary power distribution networks.

Product Overview

 

The SF6 Ring Main Unit (RMU) is a factory-assembled, metal-enclosed medium-voltage switchgear system engineered for 12kV to 40.5kV secondary power distribution networks. Housed in a hermetically sealed stainless steel tank filled with SF6 gas, live parts and switching components are isolated from aggressive environmental factors such as humidity, industrial pollution, and coastal salt spray.
The modular architecture supports both extensible and non-extensible layouts, integrating load break switches, vacuum circuit breakers, and earth switches to manage ring circuits and transformer protection. Fully compliant with IEC 62271-200 standards, alternative eco-efficient gas-free (dry air/vacuum) options and IEEE/ANSI compliant builds are available for regional grid specifications. 

 

Technical Specifications

 

Parameter

IEC Standard Specification

IEEE / ANSI Option (North America)

Rated Voltage

12 kV / 24 kV / 40.5 kV

15 kV / 27 kV / 38 kV

Rated Normal Current (Busbar)

630 A / 1250 A

600 A / 1200 A

Rated Normal Current (Feeder)

630 A (Breaker/LBS)

600 A / 900 A

Short-Circuit Withstand Current

20 kA / 25 kA (3s)

20 kA / 25 kA (2s/3s)

Rated Frequency

50 Hz / 60 Hz

60 Hz

SF6 Gas Pressure (20°C)

0.04 MPa (Relative)

0.04 MPa (Relative)

Annual Leakage Rate

less than 0.1% per year

less than 0.1% per year

Enclosure Protection Class

IP67 (SF6 Tank) / IP4X (Outer Enclosure)

NEMA 3R / NEMA 4X Options

Internal Arc Classification

IAC AFLR 20kA 1s

IEEE C37.20.7 Compliant

Mechanical Life (LBS / Breaker)

2,000 / 10,000 operations

2,000 / 10,000 operations

 

Key Features

 

Hermetically Sealed Stainless Steel Tank: Laser-welded 304 stainless steel enclosure provides a sealed, pressure-tight system that eliminates maintenance for live parts inside the tank.

Compact Footprint: Minimized panel dimensions optimize space utilization in compact urban secondary substations and renewable energy skids.

Integrated Three-Position Switch: Load break, isolation, and earthing functions are combined into a single rotary mechanism with mechanical interlocking to prevent misoperation.

Flexible Combinations: Standard configurations allow modular combination of SF6 switch modules (C-modules) and vacuum circuit breaker modules (V-modules) to match custom substation schematics.

Visual Position Indication: Direct mechanical indicators linked to the main contact shaft provide unambiguous verification of contact status independent of auxiliary power sources.

 

Applications

 

Urban Secondary Distribution: Compact secondary substations supplying residential zones, commercial buildings, and municipal infrastructure.

Renewable Energy Installations: Wind turbine tower bases and solar farm collection arrays requiring high resistance to vibration and ambient temperature swings.

Industrial Plants: Medium-voltage power distribution for manufacturing facilities, data centers, and mining operations requiring high supply continuity.

Infrastructure Networks: Underground utility tunnels, railway electrification distribution grids, and airport lighting substations.

 

Customization

 

Schematic Configuration: Support for custom single-line diagrams (SLD), combining metering panels, utility interface units, and cable testing compartments.

Busbar Extensions: Left and right extensible busbar interfaces available for future substation expansion without gas handling on existing panels.

Motorized Operation & SCADA: Integrated motor operators, shunt trips, and auxiliary contacts configured for remote control and automated distribution management systems (DMS/SCADA).

Cable Compartment Layouts: Adjustable base heights and custom gland plates designed to accommodate single-core or three-core XLPE cables with surge arresters.

 

Manufacturing & Quality Control

 

Production utilizes automated laser welding systems for the stainless steel gas tanks to maintain precise weld penetration depth and structural seam integrity. Every gas compartment undergoes automated helium mass spectrometer leak detection to verify seal integrity prior to gas processing.

Routine factory testing includes mechanical operation cycles, micro-ohm resistance measurement of main circuits, high-voltage power frequency withstand tests, and automated partial discharge measurement to ensure strict compliance with international utility specifications.

 

Certifications & Documentation

 

Type Test Reports: Full type tests performed at independent accredited laboratories according to IEC 62271-200, IEC 62271-103, and IEEE C37.20.9.
Quality Management: Manufactured under ISO 9001, ISO 14001, and ISO 45001 certified production systems.


Engineering Downloads & Documentation Package Supplied

  • Instant access to CAD/DWG general arrangement drawings and BIM 3D models for station design integration
  • Certified dimensional drawings and electrical schematic diagrams
  • Factory Acceptance Test (FAT) individual test sheets
  • Operation, maintenance, and safety manuals
  • SF6 gas handling, recovery, and recycling guidelines 

 

Packaging & Delivery

 

Packaging: Units are bolted to heavy-duty fumigation-free wooden pallets, wrapped in moisture-barrier VCI foil, and enclosed in rugged wooden crates suitable for export ocean freight and multi-stage land transport.

Shipping Configurations: Units are shipped filled with nominal pressure SF6 gas or transported dry with low-pressure nitrogen holding charges based on destination transport regulations and utility mandates.

Lead Time: Standard configurations ship within 4 to 6 weeks; custom engineering schematics require 8 to 10 weeks subject to final drawing approval.

 

FAQ

 

Q: What is the expected service life of the sealed SF6 tank?

A: The hermetically welded stainless steel tank is designed for an operational lifespan exceeding 30 years under normal environmental and electrical loading conditions.

Q: Can the RMU be expanded on-site after initial installation?

A: Yes. Extensible models feature lateral busbar bushings protected by shipping covers, allowing additional functional units to be bolted onto existing switchgear lineups without gas intervention on adjacent panels.

Q: What maintenance is required for the internal switching components?

A: Internal components housed within the sealed stainless steel tank require no internal maintenance throughout the operational life of the equipment. Periodic visual inspections of external control wiring, auxiliary switches, and enclosure paint integrity are sufficient.

Q: How is internal arc safety handled in restricted substation spaces?

A: The enclosure is pressure-tested and certified for internal arc classification (e.g., IAC AFLR 20kA 1s / IEEE C37.20.7), featuring internal pressure relief flaps designed to direct hot gases safely away from the operator zone.

Q: What is the standard procedure if SF6 gas pressure drops?

A: Each tank is equipped with a temperature-compensated pressure gauge or density switch featuring potential-free contacts. A drop in pressure triggers an early warning signal to the SCADA system long before dielectric performance is affected.

Q: What technical submittals are provided for project bidding?

A: Complete submittal packages include type test certificates, general arrangement drawings, wiring schematics, seismic qualification reports, and line-by-line compliance matrices matched to specific utility grid codes.

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