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24kV Ring Main Unit

24kV Ring Main Unit

The 24kV Ring Main Unit is a compact, modular switchgear assembly engineered for medium-voltage secondary distribution networks.

Product Overview

 

The 24kV Ring Main Unit is a compact, modular switchgear assembly engineered for medium-voltage secondary distribution networks. It integrates load break switches, vacuum circuit breakers, and earth switches inside a hermetically sealed stainless steel tank or solid dielectric enclosure. Designed for unattended outdoor kiosks and indoor package substations, it ensures continuous grid availability and operator safety across 10kV to 24kV distribution lines. 

 

Technical Specifications

 

Parameter

Specification

Rated Voltage

24 kV

Power Frequency Withstand Voltage

50 kV (1 min)

Lightning Impulse Withstand Voltage

125 kV

Rated Frequency

50 Hz / 60 Hz

Rated Normal Current (Busbar)

630 A

Rated Normal Current (Feeder Switch)

630 A

Rated Normal Current (Transformer Branch)

200 A

Short-Time Withstand Current

20 kA / 3s

Peak Withstand Current

50 kA

Internal Arc Classification (IAC)

AFLR 20kA 1s

Enclosure Protection Class

IP67 (Tank) / IP4X (Outer Enclosure)

Insulation Medium

SF6 Gas (Relative pressure 0.04 MPa at 20 degrees C) / Vacuum Interrupter

Mechanical Operations

1,000 cycles (Load Break Switch) / 2,000 cycles (Circuit Breaker)

 

Key Features

 

Hermetically Sealed Tank: Laser-welded 304 stainless steel tank creates a sealed pressure system isolated from external ambient moisture, dust, and atmospheric pollution.

Compact Footprint: Modular multi-way configurations (such as CCF and CCCF) fit into confined substation spaces, minimizing civil construction requirements.

Anti-Misoperation Interlocking: Five-position mechanical interlocking prevents improper operational sequencing between the circuit breaker, load break switch, and earth switch.

Maintenance-Free Switching: Vacuum interrupters combined with SF6 load break switches eliminate internal contact maintenance throughout the operational lifecycle.

Smart Grid Integration: Pre-engineered mounting for motorized actuators, fault passage indicators (FPI), and RTU compatibility supports remote terminal monitoring and SCADA systems.

 

Applications

 

Secondary Distribution Networks: Urban and rural power grid ring feed systems.

Renewable Energy Integration: Solar PV power collection stations and wind turbine pad-mount substations.

Industrial & Commercial Facilities: Manufacturing plants, data centers, hospitals, and commercial real estate complexes.

Infrastructure Projects: Railway tunnel power supplies, airports, and municipal water treatment plants.

 

Customization

 

Configuration Expansion: Extendable or compact non-extendable modular combinations built strictly to project single-line diagrams (SLD).

Automation Package: Optional motorized remote control units, auxiliary voltage transformers, and communication protocols (IEC 60870-5-104 or Modbus).

Enclosure Finishes: Cold-rolled steel plates with outdoor-grade electrostatic powder coating (RAL 7035 standard) or marine-grade stainless steel for corrosive coastal environments.

Cable Entry Options: Bottom cable entry or customized interface heights aligned with regional utility connection standards.

 

Manufacturing & Quality Control

 

Production utilizes CNC fiber laser cutting machines for sheet metal fabrication, robotic welding cells for gas-tight stainless steel tank enclosures, and automated helium leak detection chambers. Every completed tank undergoes a 24-hour pressure drop test to confirm leakage rates below 0.1% per year. Routine factory acceptance tests (FAT) include high-voltage power frequency withstand tests, micro-ohm resistance measurement of main circuits, and mechanical operation verification on test benches prior to crating. 

 

Certifications & Documentation

 

Type Tests: Certified in accordance with IEC 62271-200 and IEC 62271-100 standards by ILAC-accredited testing laboratories.

Routine Test Reports: Individual factory test reports issued with every serial number, detailing insulation resistance, circuit resistance, and partial discharge measurements.

Documentation Package: Submittal data includes bilingual operation manuals, dimensional AutoCAD/PDF drawings, electrical schematic wiring diagrams, and recommended spare parts lists.

 

Packaging & Delivery

 

Packaging: Fumigation-free wooden crates lined with moisture-barrier vacuum foil and desiccant packs, secured on shock-absorbing pallets for international ocean freight.

Lifting & Handling: Built-in lifting lugs and forklift base channels engineered for safe crane rigging and site positioning.

Lead Time: Standard configurations ship within 4 to 6 weeks; engineered-to-order projects require 8 to 10 weeks following drawing approval.

 

FAQ

 

Q: What is the expected operating lifespan of the 24kV RMU?

A: The design lifespan exceeds 30 years, supported by a hermetically sealed stainless steel tank that protects internal live parts from external pollution, humidity, and oxidation.

Q: Is the unit supplied with SF6 gas pre-filled or filled on-site?

A: Units are factory-filled with SF6 gas to the rated nominal pressure and sealed for life. Gas density monitors with pressure gauge indicators or low-pressure alarm contacts are integrated as standard.

Q: Can the RMU be retrofitted with motor operators for automation later?

A: Yes. The standard manual mechanism is designed with pre-engineered mounting points, allowing field installation of motorized actuators and auxiliary trip coils without breaking the gas seal.

Q: What documentation is provided for project submittal approvals?

A: Submittal packages include certified IEC type-test certificates, general arrangement drawings, single-line diagrams, electrical schematic wiring diagrams, and instructions for indoor or outdoor installation.

Q: How does internal arc containment protect operators?

A: The enclosure features pressure-relief flaps located at the base or rear of the unit. During an internal fault, expanding gases are channeled downwards or away from the operator zone, verified through IAC AFLR 20kA 1s testing.

Q: What are the standard site environmental limits for this equipment?

A: The switchgear operates reliably in ambient temperatures ranging from -25 degrees C to +40 degrees C, with daily average humidity levels up to 95% and installation altitudes up to 1,000 meters above sea level (derating applies for higher altitudes).

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